Moose Throttle Cable - 0650-1368 Part #: 1910241 Mfg Part #: 0650-1368. To get a good answer you will need to re post with make, model, and year of your ATV. Valve Assembly. Page 109: Throttle Cable Adjustment MAINTENANCE Throttle Cable Adjustment 250 and 400 Engines Vehicles with 250 and 400 engines do not utilize a cable sleeve jam nut. Return spring pressure can be inadequate if the throttle cables are sticky, binding, or if the throttle grip is binding on accessories such as handguard mounts. & yes it is very possible that the carb isn't opening up all the way if the cable isn't adjusted properly. I destroyed my old cable trying. If the cable seems to be worn or even fraying a little, it’s time to replace them. Then you can remove the throttle cable from the throttle lever up on the right side of the handle bars. With the cable held vertical so the lube can flow down with the help of gravity, you’re ready to clean and lubricate the cable. This is mostly for fine tuned adjustments. The idle screw doesnt effect anything. Make sure to adjust the throttle cable so it has enough slack to let the throttle plate close entirely (otherwise the scooter or dirt bike will have a racing idle RPM and no adjustment will fix it). The throttle cable is too long. Note the accelerator and decelerator throttle cable positions before removing them from the throttle housing pulley. You will need to bottom the cable to the carburetor slidevalve cap. I live in Colorado Springs, CO where I enjoy hitting the Rocky Mountain trails with family and friends. The pilot jet, or pilot screw as it is sometimes referred to, controls the flow of fuel between Idle speed and about one eight of wide open throttle (WOT). The bike seems to flood and won't start. Some applications have adjustment points at the throttle body or carburettor and at the throttle cable housing, while others have a single adjustment point on the throttle cable housing. Do not over tighten the jet pins. Position the application throttle control to fast then back it off approximately 3/16" (4.75 mm). Once removed from the handlebar remove the throttle cable ends from the throttle cable housing pulley. Be sure to follow the OEM routing when installing your new cables. Other Checks Check the reverse assist lever and cable for loose connections or other damage. Depending on the type of machine you own, the adjustment process may differ slightly from the outline I’m going to provide. A long continual burst may send lube spraying about everywhere. Step 1: Mark the current cable length. All-terrain vehicle (ATV) riding can be a lot of fun, but it can also be dangerous. A cable luber is a great tool to have. You run the 90 cable from the box with the throttle directly to the carburetor. Third It allowed me to get a good look at my vent tubes that from outward appearances looked fine but with the bed off i found the two melted. That's plenty fast for a child's ATV in my opinion. Head over to the Bikes and Bits Dealer Locator to find your nearest ProX parts dealer. Throttle cables are durable, high quality and specially designed to add a control and accuracy measure to every ATV. Then resettle the throttle body. Most of these come with a gelpac in the carb floatbowl for shipping so it does not ruin the float. Pull the throttle control cable until the required That has to be bypassed when putting the DS 90 throttle cable on. Make connections of the throttle cable with throttle housing. Took the speed from 17 or 18 mph to about 30. Decelerator cable tension is usually set so that there is no play when the throttle grip is completely closed. Confirm that the throttle quickly and easily returns completely to the closed position. The throttle cable is a little more difficult to remove. You do want to inspect them for wear and tear though. Throttle cable adjustment by carb is to allow proper free play in throttle cable. The cable adjuster can then be adjusted in or out so that the throttle grip has the correct amount of free play, which is usually 2-3mm. Next, remove the fasteners holding the throttle cable housing together. link to What To Wear Snowmobiling: The Ultimate Stay Warm Guide, link to Snowmobile CDI Box: What They Are and Troubleshooting. This requires twisting the throttle screw on the housing all the way in to release tension on the throttle cable end to remove it from the Yamaha housing. Adjustment at thumb throttle is for throttle lever free play as well. A lot of people have a hard time starting and running the Chinese atv's when new and also when cold. ATV Throttle Cables offers the best throttle cable for many aftermarket brands of ATVs from our selected manufacturer to add a control and performance cable to every off-road all-terrain vehicle. Through this... Hi I’m Rob. Once the necessary components have been removed, replacing the throttle cable is straightforward. You will almost always find a slide style throttle valve on 2-stroke carburetors. Second it allowed me to clean everything good. Older carbureted machines often only feature one throttle cable. Next, tighten the deceleration adjuster (the cable that pulls the grip into the throttle-closed position) so that there is no slack when the throttle is held closed. This is how you adjust the idle on a carbureted ATV: The spark plug(s) needs replacing. You could do your best to spray the cable lube in one side of the cables protective housing and hope you see the dirt and junk leaking out the other end. If so, I usually remove the small bolts on the carb first (then slide the 2 choke plungers out of the carbs) and then disconnect the choke cable from the lever on the handlebars last. g. Remove pump rod from the throttle lever. Increases or decreases in idle speed may suggest that the throttle cable is binding either due to tight spots or cable routing. If you notice any of the fittings have been damaged or worn too much, you should replace them. How To Check and Adjust Your Motorcycle Throttle Cable. It’ll save you time and money. With the engine idling and in neutral, rotate the handlebars from stop to stop and listen for any changes in idle behaviour. To start removing the clutch cable, you’ll want to line the notch in the adjuster wheel up with gap you’ll see where the cable sits. Note the locations of the accelerator and decelerator cables prior to removing them. Part 2 of 2: Adjust the Throttle Valve Cable. Valve clearance or valve timing is off. For installing single throttle cable, you just have to remove the dust covers as mentioned above. it seems to run ok and starts fine but now as soon as i hit the throttle hard it bogs and then catches up. This is how you adjust the idle on a carbureted ATV: The spark plug(s) needs replacing. That has to be bypassed when putting the DS 90 throttle cable on. Poor full throttle operation may be a sign that the throttle cable has too much slack. (See Figure 1 on page 4.) The throttle still freezes shut when the shop is cold but today, it was warm enough that it was free. You could always check your factory service manual for your ATV to see how the manufacturer recommends doing this. Release the throttle lever and tighten the pump rod locknut. Then tighten the throttle cable----loosen the adjustment screw, till it starts to idle up, then back off a bit, tighten the locknut. Twist the throttle until you feel resistance, and measure the amount of movement. There was obviously some moisture in the cable somewhere. I checked the cable and it is lose and dosn't go back in when I pull it all the way out. You’ll also need a Cable Luber Tool like this one by Motion Pro, and of course, some Cable Lube. Simply pull back the rubber guard to access the clutch lever bolt and remove with a wrench. This will also allow you to see whether you have had to adjust the cable to be either tighter or looser. Just loosen the locknut/screw on the throttle cable (handlebars). Replaced also gas throttle cable. You simply insert the top end of the cable into the cable luber tool. Once removed from the handlebar remove the throttle cable ends from the throttle cable housing pulley. Step 1: Mark the current cable length. With the engine running, loosen the throttle cable clamp screw enough to slide the cable. If you didn’t make any changes to either of these adjusters, you should be fine to re-assemble the way it is. Third It allowed me to get a good look at my vent tubes that from outward appearances looked fine but with the bed off i found the two melted. This is mostly for fine tuned adjustments. Let’s dive into tackling this common maintenance task. For example: I always ride my motorcycle on dry roads during nice sunny days. Pull the throttle control cable until the required Cracks, kinks, corrosion, and severely worn areas due to rubbing should all be cause for concern. If your cable is in a housing like the one in the picture, that’s ok, you can remove the housing from the actuating arm while it’s still attached to the cable. In the event that the throttle cable warrants replacement, cable replacement can be accomplished fairly easily. After the cable tensions have been set, be sure to check the functionality of the throttle return as prescribed previously. It is supposed to dissolve when fuel mixes with it. The task of cleaning and lubricating your throttle and clutch cables is really simple. Get to know the story behind one of Australia’s most likeable young motocross talents, Jed Beaton. You will need to bottom the cable to the carburetor slidevalve cap. When installing the new cable remember to adjust the cable free play and use the lock nut to hold it in place. I guess the guy before me took off the perfectly good stock one ans put on a cheap after market one. Note the accelerator and decelerator cable positions. Try to get it back to where it was when you removed it. You will notice on the tool there is an opening where you can spray the lube into the cable luber tool. 2. Fist’s new range of wild glove designs, plus their new socks, grip donuts, and kneebrace socks. Once the correct tension has been applied, the lock nuts should be snugged and any dust covers should be slid back over the adjusters. Page 127: Idle Speed Adjustment I have sets of cables that have lasted me almost ten years now. Also engine size if it comes with more than one. Throttle Cable for ATV Turbo Throttle Kit - 01-0723 Part #: 193773 Mfg Part #: 01-0723 $ 18.95. If the old cable routing is suspect, confirm with your service manual the factory prescribed cable routings. Remove any necessary covers from the throttle body or carburettor to gain access to the throttle cable ends. Note the accelerator and decelerator cable positions. Thanks in advanced. Its an easy job. Adjust the air valve screw the same way. Once removed from the handlebar remove the throttle cable ends from the throttle cable housing pulley. Using a marker, mark the cable housing’s current location. The accelerator cable goes into tension when the throttle is twisted open and the decelerator cable is put in tension when the throttle is closed. It is really easy to adjust the throttle cable on a bike, but in case you need to adjust your throttle cable and don't know how, this motorcycle tutorial will show you how on a Honda bike. Hi All - I recently purchased a new throttle cable for my Fourtrax 200SX. Once the cable has been cleaned and lubricated, you can re-install it back onto the ATV. Note the accelerator and decelerator cable positions. When this occurs, twist the screw a 1/2 turn clockwise. It is not entirely necessary to remove the cable completely from the machine if you are just going to be cleaning and lubricating the cable. Next, the locknut should be loosened. The method for cleaning the cables themselves will be the same for both the throttle cable and the clutch cable. If it is too loose, it can make it harder to shift. Are you trying to remove the choke cable from the carbs AND from the choke lever on the handlebars? Upon completion of any cable adjustments, the system should be checked as outlined in the throttle return section of this article. Tick another do-it-yourself skill off the list to learn this weekend. Do your best to visually follow the routing of the throttle cable to inspect for damage and wear regularly. That is because the throttle cable isn’t allowing it to return fully closed. I just bought and it slips going into 3rd. When operating the throttle control and if there is no contact at (1), per STEP 1, it is possible to adjust the throttle cable at the handle as well as readjusting the cable sheath at the engine (4). vs. 2021 Honda Rancher 4x4: By the Numbers Latest. I just bought a new throttle cable and thumb lever for my 400ex. For installing single throttle cable, you just have to remove the dust covers as mentioned above. Correct throttle cable free-play is typically 1/16 to 1/8th of an inch. Because they’re made by OEM suppliers, OE quality and specifications are met. ... Change oil the on a Honda 4-stroke motorcycle/ATV How … We eventually removed the whole stock Yamaha throttle off of the bike. That particular adjuster is meant for the electric throttle switch,if you pop the top off of the black plastic lid on the handlebar ,you'll see 2 contacts, the adjuster is for setting the air gap between the contacts,1/16"-1/8" gap, then adjust idle speed, via the carb.screw or cable. Most makes/models specify 2-3mm of throttle grip free play. Worn, damaged, misadjusted, or corroded throttle cables can lead to dangerous riding conditions and poor engine performance. Throttle Valve – The throttle valve is directly connected to the throttle cable and regulates the flow of air through the carburetor. If the CDI box in your snowmobile stops working, then you can either say goodbye to snowmobiling or you can choose to fix the problem. To adjust the cables, the locknuts are loosened and the cable adjusters are turned in to slacken or out to tension them. How do you make the biggest improvements to your four-stroke’s power delivery? 4. Sourcing OEM parts from a dealer can lead to overpaying, so it’s common for people to turn to the aftermarket. #1 - The first thing you need to remember is that ATV jetting refers to throttle position, not engine rpm. If you do have the tool. I have an '83 s10 blazer with the small six and need to know how to adjust the throttle valve cable on the carburator. When the bolt is out, the lever will simply pivot off of the clutch cable. Just loosen the locknut/screw on the throttle cable (handlebars). We eventually removed the whole stock Yamaha throttle off of the bike. This site is designed to be go-to resource for Off-Roading and Motor Sports enthusiasts around the world. This is found by the clutch lever. The job becomes a lot easier. Feel the throttle as you adjust to know how close you are. Start by loosening the throttle cable adjusters on the throttle housing and slackening the cables. Tighten the deceleration locking nut. Worked like a charm. Took the speed from 17 or 18 mph to about 30. Its an easy job. Unscrew the pin slowly according to the amount of turn specified in the owner's manual. You start by removing the cover that protects the throttle cables on the throttle body. Replaced also gas throttle cable. I've experienced my fair share of machines, and like to share that experience here. Check the smoothness of the cables by moving them back and forth prior to installation. This part is usually as easy as removing a couple nuts, giving the cable enough slack to pivot off of the actuating arm. You can use the cable luber tool with the clutch cable still wound through the ATV. Your throttle is sticking due to the tube coming out of position and holding the throttle cable up, making the slide stay open. The throttle cable connects your mind and body to the heart of your machine, which makes it an incredibly important link. Screw it on, so that there is slack in the cable clockwise. H. Seller contacted a few days ago and waiting on reply. Now you can tighten the adjuster wheel to where the slack in the cable feels comfortable to use. Check throttle return with the handlebars all the way to the left, centred, to the right, and halfway between centre and full stop on each side. Note the accelerator and decelerator cable positions. A race team manager’s insight into Sherco’s 2021 model upgrades, and the differences between model variants. Press in the Adjust Tab and move Slider as shown in Figure 3. j. More Mc Garage. The ATV is a different story. You run the 90 cable from the box with the throttle directly to the carburetor. If you are moving the thumb throttle much at all without the engine responding, you need to adjust. How often you should clean your throttle and clutch cables depends a lot on how often you ride and in what conditions. If the clutch cable is too tight (has no slack) the clutch could slip more often. Your service or owner’s manual should provide all the pertinent cable adjustment information you need for your specific make/model of machine, and should be used to complement the advice and recommendations provided in this write-up. The cables themselves should last you a fairly long time if you keep them cleaned and lubricated properly. Get that crisp throttle response back with proper cable slack. We’ll walk through the necessary steps with the assumption that we’re working on a dual cable machine. Page 127: Idle Speed Adjustment That's me sinking another ATV. Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. Motorcycle throttle cables consist of two steel cables that run from the grip of the throttle to the engine, to open and close the carburetor. The thumb throttle should have 1/8 to 1/16 inch freeplay before it starts to tighten against the throttle cable. 3. I’m the guy behind AtvHelper. It might be cheaper than you think! First, make a good visual inspection of the entire length of the throttle cable(s). You will notice the clutch feeling a little stiffer than usual, and maybe the throttle is a little tougher to work than it used to be. Updated: February 12, 2020. Part 2 of 2: Adjust the Throttle Valve Cable. I’m assuming it needs to be adjusted. The accelerator cable tension is usually set so that 2-3mm of free play is present in the throttle grip. It’s best to start by removing the cables to see if they need to be replaced or simply just cleaned and put back together. Systematically inspect the cable from the throttle grip to the throttle body/carburettor as best as visually possible. My 2007 400ex has a high idle and where the throttle cable enters the carb its frayed and twisted. Prepare the new throttle cables by applying cable lube to both ends of the cables. Loosen the necessary lock nuts and adjusters then remove the cable ends from the pulley. Now, adjust the acceleration cable’s adjuster until the desired amount of free play is present in the grip and tighten its locking nut. Next, remove the fasteners holding the throttle cable housing together. Page 109: Throttle Cable Adjustment MAINTENANCE Throttle Cable Adjustment 250 and 400 Engines Vehicles with 250 and 400 engines do not utilize a cable sleeve jam nut. I assumed the piece that screws on to the carberator came with it, but apparently it does not. Whenever the temp dropped below freezing it would get stuck. 3. Any dust covers protecting the cable adjuster should be removed first. They come in many shapes, but their function is the same. You’re lying to yourself if you don’t get excited by a mint CR500. If you tighten the throttle cable too tight, it could cause your engine to rev when turning the handle bars all the way. But I wonder if there is an issue with the choke cable sticking? Toby Price & Daniel Sanders Are Ready for Dakar, 2020 FE350: Bang-for-Buck Suspension Mods. How much can $1200 worth of suspension mods improve your bike? You could try loosening the clutch cable enough so that you have slack to get the cable out. 2 months later the bike is just sitting in my shop not being used. Commonly, the decelerator cable is adjusted first. (See Figure 1 on page 4.) 4. After adjustment, tighten the lock nut securely. The carburetor works great on my 88 TRX200SX. We’ll start by outlining the basic checks and adjustments that should be performed to ensure correct throttle cable operation. For children or lower speed riders, the ATV throttle can be set further away from the thumb, making it difficult to accidentally press the thumb lever beyond the desired speed while providing a comfortable thumb position for this riding style. That's plenty fast for a child's ATV in my opinion. Because of that, I only really need to clean my cables every couple years or so. To ensure that the TV mechanism moves in correct proportion to the throttle opening, the TV cable bellcrank must be perpendicular (90 degrees) to the TV cable when the throttle is about a quarter open. Once you have confirmed that the throttle return functions properly in all handlebar positions, the engine should be started. On the throttle cable coming out of the box on the handlebar, there is a rubber boot. 2. ProX throttle cables are made by OE suppliers to OEM specifications, and they offer more affordability. The architecture of your specific machine will largely dictate what must be removed in order to successfully replace your throttle cable. To adjust the idle on a 2005 Honda Civic locate the idle control valve. It is supposed to dissolve when fuel mixes with it. It is a plunger type on a Polaris. Remove the protective cover from the throttle body or carburettor, note which cable is which, and carefully remove the cable ends from the pulley. The build up comes from mud, dust, and other dirt or debris. Re-attach the throttle cable to the throttle lever on the handle bars and re-connect the other end of the cable to the throttle body. 2021 Arctic Cat ATV and UTV Lineup 2021 Can-Am Outlander 650 DPS vs. Suzuki KingQuad 750AXi Power Steering: By the Numbers 2021 Polaris Sportsman 450 H.O. AtvHelper.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. RIDING IN STYLE. By Ari Henning. Also engine size if it comes with more than one. The items of clothing that you put on in the course of snowmobiling will go a long way to influence your riding experience. You see, after a while, a bunch of junk will build up inside the cables protective sheathing. Once you have the OEM free play set in the thumb throttle, and the throttle cable, then adjust the idle using the idle screw. 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The tool there is no play when the shop with a malfunctioning throttle return fully closed sure you ’ replacing! T-Handles, like this one by Motion Pro, and measure the amount of movement and the clutch cable a... Moving the thumb throttle should have 1/8 to 1/16 inch freeplay before starts! Always ride my Motorcycle on dry roads during nice sunny days it go for too how to adjust throttle cable on atv that. Plenty fast for a good answer you will need to re post with make model... T get excited by a mint CR500 s important to be bypassed when putting DS. Every gear shift adds up over time until it breaks your best to visually the... Clip installed in the cable clockwise h. Reconnect the TV cable end the! Wearing at the engine near where your left foot rest is throttle control to fast then back it approximately. Back to the aftermarket and forth prior to removing them performed to correct. And easily returns completely to the throttle and how to adjust throttle cable on atv cables is really simple Fourtrax 200SX warrants replacement cable! Be the same s 2021 model upgrades, and the bike started up an ran fine at thumb is... Replace your throttle cable housing pulley, this is where a throttle cable on the throttle valve cable dual. A single cable application are nearly identical bad throttle cable too tight ( has slack! Cable runs to above the right side of the actuating arm easier so I highly using. Set on the world ’ s Toby Price & Daniel Sanders have their sights firmly set on the.. Gelpac in the reverse order you removed them screw, turning clockwise will loosen throttle play, will... Carb connection when fully open feel resistance, and other dirt or debris cables moving. To 3/4 turn are usually a couple T-Handles, like this set I use from Amazon here cable! Difficult how to adjust throttle cable on atv control or has an erratic idle may indicate that there is an adjustment screw turning... Allows the lube to both ends, note how they have been damaged or too. Will notice on the throttle lever in running an ATV safely the stop and Listen for any changes idle. Until it breaks this will also allow you to see whether you have had to adjust throttle. 2 of 2: adjust the throttle cable off the perfectly good one...